Production Part Approval Process

GENERAL DESCRIPTION

Production Part Approval Process (PPAP). The purpose of PPAP is that:

  • all records related to the technological design and requirements of the customer’s specifications are correctly understood.

  • the manufacturing process has the capability to manufacture the product, which constantly meets all the requirements during the performance of an actual production and at the required volume.

OBJEECTIVES

At the end of this PPAP course, participants will be able to:

  • Understand what PPAP is, why and when it should be used

  • Understand how to prepare and complete the PPAP documentation

  • Understands the customer-specific requirements for PPAP approval

  • Understand how to integrate PPAP approval into APQP

WHO SHOULD ATTEND

  • Automotive Project Managers

  • Representatives of the departments: Technical, Quality, Production, Logistics, Maintenance, etc.

  • All persons involved in sending the PPAP for approval

  • Internal System Auditors (IATF 16949)

  • Second party auditors

  • Anyone interested in knowing PPAP

PREREQUISITE

Fundamental knowledge of APQP (an in-depth understanding of the overall APQP process and how PPAP fits into this process)

TRAINING AGENDA

  • Introduction and overview of the course

  • What is PPAP?

  • Overview of PPAP – purpose; when ppap requirements apply

  • PPAP approval levels – approval requirements and stages

  • Request for approval of amendments related to PPAP

  • PPAP documentation and its preparation

  • For all PPAP elements – definitions, requirements, forms and verifications

  • Example of each element – emphasis on:

  • FMEA product

  • Flowchart of the manufacturing process

  • Process FMEA

  • Control Plan

  • Analysis of measurement systems (MSA)

  • Process capability studies (SPC)

  • Completing PSW

  • Relationship between PPAP and APQP

Module 2. PPAP requirements

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Lectures: 86

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