Process Failure Mode and Effects Analysis

GENERAL DESCRIPTION

This course includes e-Learning with audio description (EN)+ 1/2 day  discussion with trainer (RO/EN)

Process Failure Mode and Effects Analysis (PFMEA). PFMEA is structured methodology used throughout the product lifecycle that helps define, identify, prioritize, and eliminate potential and/or known failure modes of the product and/or process before they reach the customer.

OBJECTIVES

At the end of this FMEA process course, participants will be able to :

  • Understand and know how to apply the 7-step methodology of the process FMEA, according to the first edition of the AIAG & VDA manual
  • Know the roles and responsibilities within an FMEA process team
  • Understand and know how to prioritize risk reduction actions according to the “AP – Action Priority” index
  • Understand the relationship between process FMEA and other tools – Product FMEA, Control Plan, Work Instructions, and 8D
  • Use the results of a process FMEA to trigger a continuous improvement

 

WHO SHOULD ATTEND

  • Management representatives
  • Representatives of the departments: Design & Development, Technical, Quality, Production, Logistics, Maintenance, etc.
  • Everyone involved in the preparation of the process FMEA
  • Internal System Auditors (IATF 16949) and process auditors
  • Second-party auditors
  • Anyone interested in knowing the process FMEA

PREREQUISITE

  • Technical knowledge about the processes in the organization and/or those in the hands of the participants
  • The basics of IATF 16949 would be beneficial

TRAINING AGENDA

  • Introduction and overview of the course
  • The new manual of AIAG & VDA
  • Overview of major changes to AIAG &VDA’s FMEA manual
  • Introduction to FMEA – Overview:
  • Purpose of FMEA
  • Objectives and limits of FMEA
  • Types of FMEA
  • Planning FMEA projects
  • 7-step approach
  • Process FMEA (PFMEA)
  • Apply the 7-step approach to create a Process FMEA, step 1- step 7 (Discussions and exercises to help the participant in understanding and applying each step)
  • Interaction between process FMEA and other tools (Process Flow Chart – PFMEA – Control Plan – Work Instructions)

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Enrolled: 8 students
Duration: 8 hours
Lectures: 76
Video: 30 min

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